Manufacturing Capabilities
Our state-of-the-art facility combines advanced technology with skilled craftsmanship to produce world-class metering solutions.
250,000+
Meters produced annually
15,000 m²
Manufacturing facility
200+
Skilled technicians and engineers
100%
Quality inspection rate
World-Class Facility
Located in Lagos, Nigeria, our 15,000 square meter manufacturing facility is equipped with cutting-edge technology and staffed by highly skilled technicians and engineers. The facility includes dedicated areas for component production, assembly, testing, quality control, and packaging.
Our manufacturing plant operates according to international standards, with automated production lines that ensure consistency and precision in every meter we produce. The facility is designed for optimal workflow efficiency, allowing us to meet high production volumes while maintaining strict quality control.
We continuously invest in upgrading our manufacturing capabilities to stay at the forefront of metering technology, ensuring that our products meet the evolving needs of Nigeria's energy sector.
Our Manufacturing Process
From design to delivery, our comprehensive manufacturing process ensures quality at every step.
Design & Engineering
Our team of engineers designs meters that meet international standards while addressing the specific needs of the Nigerian market.
Component Sourcing
We source high-quality components from trusted suppliers, with a focus on maximizing local content where possible.
PCB Assembly
Our automated SMT (Surface Mount Technology) lines ensure precise assembly of printed circuit boards.
Meter Assembly
Skilled technicians assemble meters with precision, ensuring all components are properly integrated.
Testing & Calibration
Every meter undergoes rigorous testing and calibration to ensure accuracy and reliability.
Quality Control
Our comprehensive quality control process includes visual inspection, functional testing, and sample batch testing.
Packaging & Distribution
Meters are carefully packaged to prevent damage during transportation and distributed to customers across Nigeria.
Quality Control & Certification
Our rigorous quality assurance processes ensure that every meter meets the highest standards of reliability and accuracy.
Quality Assurance
- 100% Functional Testing: Every meter undergoes comprehensive functional testing before leaving our facility.
- Calibration Verification: Each meter is calibrated and verified for accuracy using precision equipment.
- Environmental Testing: Our meters are tested under various environmental conditions to ensure reliability in Nigeria's diverse climate.
- Batch Sampling: Random samples from each production batch undergo additional testing to ensure consistent quality.
- Traceability: Each meter has a unique identifier allowing for complete production history traceability.
Government & Regulatory Partners
NERC
Nigerian Electricity Regulatory Commission
SON
Standards Organisation of Nigeria
NEMSA
Nigerian Electricity Management Services Agency
FMoP
Federal Ministry of Power
Benefits of Local Manufacturing
Our commitment to manufacturing in Nigeria creates value for our customers, our community, and our country.
Economic Impact
Creating over 200 direct jobs and supporting hundreds more in our supply chain.
Reduced Lead Times
Local production means faster delivery and reduced waiting times for our customers.
Quality Assurance
Direct oversight of the entire manufacturing process ensures consistent quality.
Local Support
Rapid response to customer needs with local technical support and service.
Skills Development & Technology Transfer
Our manufacturing operation serves as a center for skills development and technology transfer in Nigeria. We provide comprehensive training programs for our employees, developing technical expertise in electronics manufacturing, quality control, and engineering.
Through our partnership with SHENZHEN DONSUN Technology, we facilitate technology transfer that builds local capacity and expertise. This knowledge sharing helps develop Nigeria's manufacturing capabilities and contributes to the country's industrial growth.
We also collaborate with local universities and technical schools, offering internship programs and research opportunities that help develop the next generation of Nigerian engineers and technicians.
Technology & Innovation
Our commitment to innovation drives continuous improvement in our manufacturing processes and products.
Research & Development
Our dedicated R&D team works continuously to improve our existing products and develop new solutions that address the evolving needs of Nigeria's energy sector. The team focuses on enhancing meter accuracy, reliability, and security while incorporating new technologies such as advanced communication capabilities and smart features.
We invest significantly in our R&D facilities, which include specialized testing equipment, simulation software, and prototype development tools. This investment enables us to stay at the forefront of metering technology and maintain our position as Nigeria's leading meter manufacturer.
- Advanced Communication Modules: Integrating GPRS, RF Mesh, and other communication technologies for enhanced connectivity.
- Anti-Tampering Features: Developing sophisticated anti-tampering mechanisms to prevent meter manipulation.
- Power Quality Monitoring: Implementing features to monitor and report on power quality parameters.
Virtual Facility Tour
Explore our state-of-the-art manufacturing facility from anywhere in the world.
Assembly Line
Where our meters are assembled with precision and care.
Testing Laboratory
Where rigorous quality control ensures meter reliability.
R&D Center
Where innovation drives the future of our products.
Sustainability Practices
Our commitment to environmental responsibility guides our manufacturing processes.
Environmental Responsibility
At Unistar, we recognize the importance of sustainable manufacturing practices. Our facility is designed to minimize environmental impact through energy efficiency, waste reduction, and responsible resource management.
- Waste Reduction: Our manufacturing processes are designed to minimize waste, and we recycle over 80% of our production waste materials.
- Energy Efficiency: Our facility utilizes energy-efficient equipment and lighting, and we continuously work to reduce our energy consumption.
- Water Conservation: We implement water-saving technologies and practices throughout our manufacturing processes.
- Sustainable Materials: Where possible, we use environmentally friendly materials and packaging solutions.